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CNC 6-Axis Gear Cutting Machine
Gear size
between 8 m to 16 m (26’ ~ 52’)
Gear Cutting
Machine (RF-CNC) – SCHIESS
BRIGHTON designed
and manufactured the largest 6-axis CNC gear hobbing machine in
the world recently. SCHIESS
BRIGHTON now offers
the RF-CNC series gear hobbing machines, which have been improved
from the previous models to incorporate the latest
state-of-the-art technology. This has resulted in a line of new
machines the represent the most modern and efficient gear
manufacturing machine tools available today.
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The old Schiess AG was located in Düsseldorf, Germany; it was one of the most famous manufacturers of gear cutting
machines. It manufactured a total of 600 plus pieces of gear hobbing machine ranging from the gear cutting
capacity of maximum diameter of 12 meters to the minimum diameter of 1 meters. Moreover, in the late 1980’s, the
old Schiess designed and manufactured the very first and the largest 6-axes CNC gear hobbing machine in the world.
This machine has been operating functionally until today in one of the factories located in Germany.
The most significant advantage of CNC gear hobbing machines against its traditional and mechanical gear hobbing
models is that the gear cutting production time can be shortened significantly (about 5 ~ 10 times faster), because
for CNC models, the carbide tipped hobs with approximately 160 m/min surface speed can be utilized verses only the
16 m/min HSS-cutters for the traditional mechanical models. The CNC machines have additional advantages against
its mechanical counterparts; for example, the production of gears can be programmed and recorded within the CNC
control system, which can be used competitively; manufacturing gears of more complicated shapes, such as diagonal
hobbing and crowning; the structure of the machine is simplified and it is easier for operation and maintenance.
Schiess Brighton
continued this series of products of the old Schiess; the RF-CNC series gear hobbing
machines applied the latest state-of-the-art technology within the machine tool industry. By building on the
foundation of the previous models, and re-engineering this line of machines, the new CNC controlled gear hobbing
machines become one of the most modern gear manufacturing machine tools.
This series of CNC gear hobbing machines has 2 models, the maximum gear cutting diameters are: 16 and 10 meters
(single indexing); or 14 and 8.5 meters (hobbing). These 2 units are all CNC controlled 6-Axes gear hobbing machines.
The relative movements of the axes are described as the follows:
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X-Axis – Column horizontal travel; |
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A-Axis – Milling head slide ±
30° swiveling; |
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V-Axis – Milling head tangential travel; |
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B-Axis – Milling spindle rotation; |
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Z-Axis – Milling head vertical travel; |
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C-Axis – Table rotation. |
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Technical
Specifications |
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Model
No. (RF-CNC) |
50
/ 140 - 160 |
38
/ 85 - 100 |
Unit |
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Max. Gear Cutting Diameter (Single Indexing) |
16000 |
10000 |
mm |
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Max. Gear Cutting Diameter
(Hobbing) |
14000 |
8500 |
mm |
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Min. Gear Cutting Diameter |
3650 |
2500 |
mm |
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Min. Gear Cutting Diameter
(Without Bed Cover) |
2850 |
1700 |
mm |
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Max. Gear
Width |
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For Straight
Teeth |
1800 |
1400 |
mm |
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For 30º Inclined Teeth |
1500 |
1100 |
mm |
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Max. Module (Single Indexing) |
60 |
60 |
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Max. Module
(Hobbing) |
40 |
40 |
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Table Diameter |
5200 |
4000 |
mm |
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Index Gear Diameter |
5100 |
3800 |
mm |
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Table Loading Capacity |
250 |
150 |
ton |
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Column Travel (X-Axis) |
7250 |
4850 |
mm |
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Milling Head Tangential Travel (V-Axis) |
400 |
400 |
mm |
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Milling Head Vertical Travel (Z-Axis) |
2000 |
1600 |
mm |
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Milling Head Slide Swiveling (A-Axis) |
±
30 |
±
30 |
degree |
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Max.
Milling Power |
21
- 92 - 92 |
21
- 92 - 92 |
kW |
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Milling Spindle Rotation Speed (B-Axis) |
12.5
- 53 - 160 |
12.5
- 53 - 160 |
rpm |
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Max. Table Rotation Speed (C-Axis) |
0.52 |
0.70 |
rpm |
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Note:
(1) All above machines are CNC 6-axis controlled.
(2) The company reserves the right of making changes to the specifications for product improvements.
(3) All above referred technical specifications are based upon existing achievements.
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